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Quick-Setting Rubber Coating

Factory Direct Supply

Quick-Setting Rubber Coating

TY-SHIELD™ spray-applied quick-setting rubber asphalt waterproof coating — a two-component plural-spray system where A-component (core-shell rubber-asphalt emulsion) and B-component (metal salt coagulant) meet only at the nozzle tip. Gelation is physical, not chemical: the coagulant instantly breaks the emulsion, collapsing rubber particles and asphalt into a continuous film in ≤5 seconds. Single-pass application at 2–3mm with ≥1000% elongation and 120°C heat resistance — one formulation delivering both extremes simultaneously. No pot life limit, no stoichiometric dependency, and damp-substrate compatible. Covers ≥1000 m² per day with two operators and a plural-component spray pump. Compliant with JC/T 2428-2017. Available in 25kg and 50kg drum sets; coagulant ratio and gelation speed tunable to local climate and equipment.

Two-Component SprayInstant Gel — Seconds≥1000% Elongation120°C Heat ResistanceSingle-Pass 2–3mm1000 m²/Day OutputDamp-Base OKOEM Available

Typical Applications

Plural-component airless spray pump with dual-line hoses and mixing nozzle

For project-specific pricing, send your technical requirements and destination port.

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Product Overview

The Spray Gun Moves. The Coating Is Already Set.

There’s something you notice about this product before you even look at the spec sheet: there is no brush in the box. No roller. No trowel. Just two drums — labeled A and B — and a manufacturer’s note that says “for plural-component spray equipment.”

That’s because the application method isn’t an afterthought. It is the point.

Two liquid streams travel through separate hoses. Component A is a core-shell emulsion — rubber particles encapsulating asphalt droplets, stabilized to stay liquid for months. Component B is a coagulant — a simple metal salt solution. At the nozzle tip, the two streams collide for the first time at high velocity. The salt breaks the emulsion. The rubber particles crash out of suspension. The asphalt is released. Within three to five seconds of hitting the substrate, what was two separate liquids is now a continuous rubber film — fully bonded, fully elastic, 2–3 millimeters thick.

That’s not curing. That’s gelation. It’s physical, not chemical — the same principle that makes hot asphalt emulsion break on contact with road aggregate, engineered to happen in seconds at the tip of a spray gun. The film continues to strengthen as residual water evaporates over the next 24 hours, but the gel — the solid, waterproof gel — is there in under five seconds.

This changes the economics of large-area waterproofing at a fundamental level. A two-person crew with a plural-component pump covers 500 to 1000 square meters per day. Brush or roller crews on the same type of work might cover 100 to 200. The pump doesn’t get tired, doesn’t vary its application thickness from square meter to square meter, and doesn’t create the pinholes that come from uneven roller loading. Every square meter gets the same film thickness because the machine delivers it at a constant ratio, independent of who’s holding the gun.

The chemistry also handles conditions that trip up other systems. The physical gelation means there’s no stoichiometric dependency — unlike chemical-cure coatings where an off-ratio mix means incomplete cure, this system tolerates slight ratio variance because it’s not waiting for a chemical reaction to complete. Damp concrete? Fine — the water in the emulsion and the moisture in the substrate are part of the same evaporation process. Cold weather? The gelation still happens at the nozzle tip — the only variable is how long the residual water takes to evaporate afterward.

The coating complies with JC/T 2428-2017 with spray-specific performance parameters. Compared to the non-curing rubber asphalt coating — which stays permanently soft as a composite bonding layer — this product gels in seconds into a standalone waterproof membrane. Weifang Tianyuan manufactures the A and B components directly. The coagulant ratio, the gelation speed, and the drum labeling are all adjustable to your local spray equipment and climate conditions. Send us your pump specifications and project parameters — we’ll send you a matched formulation and a quote.

Applications

Underground Infrastructure — Spray the Walls Before the Concrete Goes In

Tunnels, subway stations, utility corridors, and deep foundations are the core application. The spray system covers the excavated surface — soil, rock, or shotcrete — with a continuous, fully-bonded membrane in one pass. No seams. No laps. No flame. For blind-side applications where post-construction access is impossible, a single-pass spray system with instant gelation means the membrane is in place and sealed before the formwork goes up.

Large-Area Flat Roofs — One Day, Done

Concrete flat roofs, metal deck roofs, and slate tile surfaces at industrial scale. The 1000 m²/day output makes the economics work for warehouse roofs, factory buildings, and commercial complexes where the waterproofing budget is measured in square meters times speed.

Water Containment — Reservoirs, Treatment Plants, Artificial Lakes

The dense, seamless membrane resists constant water immersion. The rubber-asphalt chemistry is compatible with potable water contact requirements when the appropriate formulation is specified. For wastewater treatment plants, the coating's resistance to chemical attack makes it suitable for basins and channels exposed to treated effluent.

Bridge Decks and Corrosion Protection

Applied as a waterproof wearing course on concrete bridge decks, the coating bonds directly to the substrate and provides a flexible layer that absorbs traffic-induced vibration and thermal expansion without cracking. Also used for anti-corrosion coating on steel structures and ship hulls.

Key Benefits

Core-Shell Emulsion — Stability in the Drum, Instant Break at the Nozzle

Published research on core-shell latex synthesis demonstrates that a properly engineered shell layer prevents premature coagulation during storage while enabling rapid, complete release when triggered — in this case, by the metal salt coagulant at the spray nozzle. The shell dissolves, the core is exposed, and the rubber-asphalt mixture forms a continuous film on the substrate in seconds. This is the same particle-level engineering used in advanced architectural coatings, applied to waterproofing.

No Pot Life Limit — Because the Mix Never Sits in a Bucket

With hand-mixed two-component coatings, the clock starts the moment you combine the parts. The mixed material has a limited working window — typically 30 minutes to 2 hours — and whatever you don't use in that window is waste. Plural-component spray eliminates this entirely. The A and B components remain separate until the nozzle tip. You stop spraying, you stop mixing. You restart spraying, the ratio is still correct. No wasted material. No rushed application at the end of the pot life.

85% Elastic Recovery — What Goes Out Comes Back

Elongation tells you how far. Recovery tells you whether it comes back. A coating that stretches 1000% but stays stretched after the first cycle is a one-use product. This coating returns to 85% of its original dimension after being stretched to ten times its length — cycle after cycle. For bridge decks that deflect under traffic load, for roofs that expand in the afternoon sun and contract at night, for tunnels that shift with ground settlement — recovery is the metric that matters.

Nail-Rod Self-Healing — A Different Test From General Self-Healing

The nail-rod penetration test is specific to spray-applied rubber asphalt coatings. A nail is driven through the cured membrane. The specimen is then immersed in water. The puncture site — under no external repair — seals itself through a combination of elastic recovery and hydraulic closure of the rubber film. This is not the same mechanism as non-curing creep-based self-healing. It is specific to the rubber-asphalt composite structure formed by core-shell emulsion spray deposition.

Technical Specifications

Spray Quick-Setting Rubber Asphalt / Two-Component / 25kg Drum Set (Representative Configuration)

Technical specifications of Quick-Setting Rubber Coating
Test Item Unit Test Method Requirement Result / Notes
Solid Content % JC/T 2428 ≥ 55 55+
Gelation Time seconds JC/T 2428 ≤ 5 3–5
Elongation at Break % JC/T 2428 ≥ 1000 1000+
Elastic Recovery % JC/T 2428 ≥ 85 85+
Tensile Strength MPa JC/T 2428 ≥ 0.8 Typical value; confirm with the product TDS
Watertightness MPa / min JC/T 2428 0.3MPa, 30min Impermeable
Low Temp Flexibility — Untreated °C JC/T 2428 -20°C — No crack No crack
Low Temp Flexibility — Treated °C JC/T 2428 -15°C — No crack No crack
Heat Resistance °C JC/T 2428 120°C — No flowing, sliding, dripping Typical value; confirm with the product TDS
Nail Rod Self-Healing JC/T 2428 No water seepage No seepage
Adhesion to Substrate MPa JC/T 2428 ≥ 0.40 Typical value; confirm with the product TDS

Swipe to view the full table →

Values shown apply to the stated product configuration. Other packaging sizes, mix ratios, and formulations may have different performance values. Request the corresponding TDS and batch test report before specification or procurement.

Installation Guide

Surface Prep — You're Gluing to It, Make It Grippable

Sweep, scrape, and wash off anything loose. The substrate must be firm. Unlike brush-applied coatings that can bridge minor roughness, spray-applied material conforms to every contour — which is good for bonding but means loose debris gets embedded. Clean it properly. Damp concrete is fine. Standing water is not. Drain it first. No primer required — the coating's own adhesion formulation handles direct bonding.

Check Your Pump Before You Load It

Connect Component A to the dedicated A-side intake. Component B to the B-side intake. Check the ratio — fixed-ratio pumps are preset, variable-ratio pumps need calibration at the start of each job. Run a test spray onto a piece of cardboard or scrap: the fan should be even, the flow rate consistent, the gelation happening within seconds of surface contact. Adjust pressure, tip size, and gun distance until the pattern is right — then don't change settings mid-job unless something shifts.

Spray in Overlapping Bands — Like Mowing a Lawn

Walk the gun in straight passes. Overlap each pass by 50% — half the fan width on new surface, half on the previous pass. One pass at the specified pressure and gun speed puts down 2–3mm of wet film. Move at a consistent walking pace. The instant gelation means the previous pass is already firm when you overlap onto it — no bleeding, no merging, a clean seam at the overlap.

Corners, Penetrations, and Edges — Hit These Twice

Make a dedicated pass around every pipe, corner, drain, and edge before spraying the main area. The detail pass ensures these critical zones get a full 2–3mm without depending on the main pass to cover them from a distance. If the design requires reinforcement, embed polyester fabric into the wet coating at these points.

Packaging & OEM

Separate Drums for A and B Components

Component A (rubber-asphalt emulsion): 25kg / 50kg drums. Component B (coagulant): separate drums in matching ratio quantities. Clearly labeled. Standard sizes available — custom on request.

Storage

Store A and B separately in dry, ventilated conditions, 5–40°C. Keep A from freezing — the emulsion breaks if it drops below zero. B component is a salt solution — protect from moisture during storage. Shelf life: 12 months from production date in original unopened condition.

OEM / Private Label

Your brand on both A and B drums. Coagulant ratio and gelation time adjustable to your local climate and spray equipment — faster gel for hot regions, slower gel to extend working time where needed. Send your specifications for a matched quotation.

Export Loading Reference
20FT Container (A+B combined)
Approx. 14–18 metric tons (varies by drum size and pallet configuration)
Packaging Options
25kg / 50kg drums — A and B sold as matched sets
Documentation
TDS, MSDS, Packing List, Certificate of Origin

Technical Downloads

Quick-Setting Spray Coating TDS

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Spray Equipment & Application Guide

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Frequently Asked Questions

What equipment do I need to apply this coating?
You need a plural-component airless spray pump — the type designed for two-component coatings with separate A and B intakes, dual-line hoses, and a mixing nozzle at the gun tip. Fixed-ratio pumps (1:1, 1.5:1, 2:1 depending on formulation) are the standard. Variable-ratio pumps work if calibrated before each job. This is not equipment you improvise from a paint sprayer — the gelation depends on the two streams meeting at the correct ratio at the correct velocity at the nozzle tip. Graco, Wiwa, and similar professional-grade plural-component sprayers are the compatible equipment class. Expect to invest $5,000–$15,000 in a pump system, or rent one from a spray equipment supplier.
Why does it gel so fast? Is it curing?
The 3–5 second gelation is not a chemical cure — it's physical emulsion-breaking. Component A is a water-based rubber-asphalt emulsion: microscopic rubber particles suspended in water, surrounding asphalt droplets. Component B is a metal salt coagulant. When the two streams collide at the spray nozzle, the salt instantly destabilizes the emulsion. The rubber particles crash out of suspension, the asphalt is released, and they collapse together into a continuous film. This is the same principle that makes hot asphalt emulsion 'break' on contact with road aggregate — just engineered to happen in seconds instead of minutes, and at the spray tip instead of on the ground.
How does this compare to hand-applied waterproof coatings?
Three differences that matter at project scale. One: application speed. Two operators with a spray pump cover 500–1000 square meters per day — four to eight times faster than brush or roller crews. Two: thickness consistency. The pump delivers at a constant ratio and flow rate. Every square meter gets the same film thickness, regardless of who's holding the gun. Manual application thickness varies with the applicator. Three: no pot life limit. Hand-mixed two-component coatings start curing in the bucket — you have maybe two hours to use them. Because the A and B components never mix until the nozzle tip, there's no bucket, no clock, and no wasted mixed material.
Can I spray this on a damp concrete surface?
Yes — damp, not saturated. The coating's adhesion mechanism is not hindered by residual moisture in the concrete. In fact, the water in the emulsion and the moisture in the substrate both contribute to the film-formation process. What you can't spray onto: standing water, actively weeping surfaces, freshly pressure-washed concrete that hasn't been allowed to drain. Dry the puddles, leave the dampness.
What's the difference between this and the non-curing rubber asphalt coating?
Two products from the same base chemistry, designed for opposite jobs. Non-curing coating stays permanently soft — it's the bonding layer in a composite system with a sheet membrane. Spray quick-setting coating gels in seconds and cures into a permanent rubber film — it IS the waterproofing layer. Use non-curing when you're installing a membrane on top. Use spray quick-setting when you want a standalone sprayed waterproof layer that doesn't need a membrane. Different job site, different equipment, different result.
How thick does one spray pass apply?
A single pass at standard pressure and gun speed applies 2–3mm of wet film thickness. The instant gelation means the coating doesn't sag or run off vertical surfaces — it stays where it lands. For applications requiring thicker coverage, make a second pass after the first has gelled, which takes seconds. The two layers bond to each other because the second pass lands on a freshly gelled surface that hasn't begun evaporating water yet.
What happens if it rains right after spraying?
The coating gels in seconds — by the time rain hits it, it's already a semi-solid film that won't wash off. However, the film hasn't reached full strength yet. Water evaporation continues for approximately 24 hours after spraying. During this period, heavy rain or standing water can potentially disrupt the film formation. If rain is forecast within the first 12 hours, cover the sprayed surface with temporary sheeting. After 24 hours at normal temperatures, the coating is stable against rain.
How do we arrange OEM production?
Your branding on both A and B component drums. Coagulant ratio and gelation time adjustable to match your regional spray equipment specifications and climate — faster gelation for hot regions where the coating would otherwise run before gelling, slightly slower gelation for cold regions where the emulsion needs a moment to level before breaking. Drum sizes: standard 25kg and 50kg, custom on request. MOQ varies by formulation. Send us your target parameters and annual volume for a matched quotation.
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